Applied Air GAS-FIRED HEATERS Spezifikationen

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SMIF-2
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL FOR INDIRECT GAS-FIRED HEATERS
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY
BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA
PLATE FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE
AGREE WITH THOSE AT POINT OF INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s)
IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.
4830 Transport Drive, Dallas, TX 75247 Phone: 214-638-6010 Fax: 214-905-0806
www.appliedair.com
POUR VOTRE SÉCURITÉ
L'utilisation et l'entreposage d'essence ou d'autres liquides ou produits émettant des
vapeurs inflammables dans des récipients ouverts à proximité de cet appareil est dangereux.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open Windows
2. Don’t touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
POUR VOTRE SÉCURITÉ
Si vous sentez une odeur de gaz :
1. Ouvrez les fenêtres.
2. Ne pas actionner d'interrupteur.
3. Éteindre toute flamme ouverte.
4. Appelez immédiatement votre
fournisseur de gaz.
AVERTISSEMENT : Une installation déficiente, de même qu'un mauvais réglage,
modification, entretien ou maintenance peuvent occasionner des dommages matériels,
corporels voire causer la mort. Lire attentivement les instructions d'installation,
d'utilisation et d'entretien avant d'installer ou d'intervenir sur cet appareil.
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been shipped
free from defects from our factory. However, during shipment and installation, problems such as
loose wires, leaks or loose fasteners may occur. It is the installer's responsibility to inspect
and correct any problems that may be found.
WARNING
Install, operate and maintain unit in accordance with manufacturer's instructions to avoid
exposure to fuel substances or substances from incomplete combustion which can
cause death or serious illness. The state of California has determined that these
substances may cause cancer, birth defects, or other reproductive harm.
c
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Inhaltsverzeichnis

Seite 1

SMIF-2INSTALLATION, OPERATION AND MAINTENANCEMANUAL FOR INDIRECT GAS-FIRED HEATERSATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAR

Seite 2 - * IMPORTANT NOTICE *

– 10 –DIRECTIONS FOR FIELD ASSEMBLINGAND WEATHERPFOOFING SECTIONS1. Apply gasket material to the end of the first section(blower, discharge, heater, e

Seite 3

– 11 –

Seite 4 - SECTION III - INSTALLATION

– 12 –C. Location of AccessoriesWhere applicable, standard or optional accessories willbe placed inside the fan section of the unit for shipmentand mu

Seite 5

– 13 –

Seite 6

– 14 –

Seite 7

– 15 –F. Field PipingAll gas piping must be in accordance with the require-ments outlined in the National Fuel Gas Code – ANSIZ223.1. It is required t

Seite 8

– 16 –SECTION IV – PRE START-UPPre Start-UpThe owner’s representative or equipment operatorshould be present during start-up to receive instructionson

Seite 9

– 17 –SUGGESTED TOOLS AND INSTRUMENTSVolt/Ohm meterTachometerStack & Temperature ThermometerGas Pressure GaugeAmmeter/Amprobe (or equal)U-Tube Man

Seite 10 - AND WEATHERPFOOFING SECTIONS

– 18 –Check the incoming line voltage to match unit name-plate rating. If voltage is over +10% of nameplate ratingor phase voltage unbalance is over

Seite 11

– 19 –If flame signal drops significantly when main gas valvesopen, slightly increase pilot gas pressure to attain asteady flame signal.After the burn

Seite 12

– 2 –SECTION I - FORWARDAs is the case with any fine piece of equipment, caremust be taken to provide the proper attention to theoperation and mainten

Seite 13

– 20 –Butterfly Valve AssemblyAdjustment of Cam on Firing Rate ValveSW - 12 & 13Typical Sequence For Modulating Thermostat

Seite 14

– 21 –With the gas input pressure established, the fluegas analysis can now be preformed. This ischecked in the stand off box where the induceddraft f

Seite 15

– 22 –A. Extended Shutdown1. Set the Heat "on-off" switch to the "off" positionfor 3 minutes, or a sufficient amount of time toa

Seite 16 - SECTION IV – PRE START-UP

– 23 –SECTION VII - TROUBLE SHOOTINGHONEYWELL RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D7800 SERIES RELAY MODULESPRINCIPAL TECHNICAL FEATURESThe RM7895, R

Seite 17 - SUGGESTED CONTROLS SETTINGS

– 24 –SECTION VII - TROUBLE SHOOTING continuedCauses for hold conditions in the INITIATE sequence:1. AC line dropout detection.2. AC line noise that c

Seite 18 - SECTION V – UNIT START-UP

– 25 –SEQUENCESTATUSLEDsRESETPUSHBUTTONFLAME SIMULATOR INPUTFLAME CURRENTTEST JACKSRUN/TEST SWITCH(RM7895C,D; EC7895C; RM7896C,D)CAPTIVEMOUNTINGSCREWP

Seite 19

– 26 –M15123AGL235678910F(L1)1314151617181920212212MASTERSWITCHIGNITIONMAIN FUEL VALVE(S)BURNER CONTROLLER/LIMITSBURNER MOTOR(BLOWER)INTERMITTENTPILOT

Seite 20 - SW - 12 & 13

– 27 –GL235678910F(L1)1314151617181920212212MASTERSWITCHIGNITIONMAIN FUEL VALVE(S)BURNER CONTROLLER/LIMITSBURNER MOTOR(BLOWER)10 SEC. INTERRUPTED PILO

Seite 21

– 28 –Symptom Cause Remedy1. Check power source.2. Replace fuse(s).3. Close or connect customerinterlock.4. Switch to “on” position.5. Close door.6. C

Seite 22 - SECTION VI - UNIT SHUTDOWN

– 29 –Symptom Cause RemedyB. No voltage at flamesafeguard relay inputterminals.1. Fan and Heat "off-on"switch in "off" position.

Seite 23 - 7800 SERIES RELAY MODULES

– 3 –SECTION II - GENERAL INFORMATIONA. PurposeThe purpose of this manual is to present a guide forproper installation, maintenance, and operation of

Seite 24

– 30 –Symptom Cause RemedyE. If pilot does not lightafter pre-purge hastimed out and thereis no voltage at flamesafeguard relay outputterminals.1. F

Seite 25 - RUN/TEST SWITCH

– 31 –SECTION VIII - SERVICING THE BURNERThis section is intended as a guide in making some repairs and adjustments to the power burner. Many ofthe re

Seite 26

– 32 – The arc from the electrode tip should jump from tip to the body of the pilot housing and should be lined up with thehole in the backside of pil

Seite 27 - M15124GR

– 33 –G-P Burners1) GAS-ELECTRIC IGNITIONThe gas-electric pilots used on G-P burners are either flame rod or scanner design.2) POOR FLAME SIGNALTry ad

Seite 28 - SECTION VII - TROUBLESHOOTING

– 34 –MAXON MODEL ( 400 ) OVENPAK Burners1) GAS-ELECTRIC IGNITIONThe gas-electric pilots used on MAXON burners are either flame rod or scanner design.

Seite 29

– 35 –Midco "RE4400" & "RE4400B" Series

Seite 30

– 36 –Midco "RE4850A" & "RE4850BA" Series

Seite 31

– 37 –Midco "G" SeriesMidco "A" Series

Seite 32

– 38 –FLUE GAS ANALYSIS

Seite 33

– 39 –Periodic maintenance is essential to the efficient opera-tion and extended service life of this equipment. Failureto provide maintenance as reco

Seite 34

– 4 –SECTION III - INSTALLATIONPrior to beginning installation of a unit that has been instorage for weeks or months, the unit and its compnentsshould

Seite 35

– 40 –Fractional HP Century, G.E., Bronze sleevesingle phase, or equal bearingsODP orTEFCRecommendation: See following note.Fan shaft Browning Self-al

Seite 36

– 41 –The frequency of cleaning and replacing air filters ap-plies twelve months of the year, where blowers areused for ventilation and heating.D. Be

Seite 37 - Midco "A" Series

– 42 –Replacement parts may be ordered from the factory. Allwarranty parts will be shipped freight allowed from thefactory via standard ground service

Seite 39 - SECTION IX - MAINTENANCE

4830 Transport Drive, Dallas, TX 75247Phone: 214-638-6010 Fax: 214-905-0806www.appliedair.com

Seite 40

– 5 –When unloading and setting the unit, use the lifting lugsprovided or move the equipment on rollers. Hooks,jacks, or chains must not be used aroun

Seite 41

– 6 –

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– 8 –

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